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Pleated Fly Screen and Pleated Blind Eyelets

Premium Metal Eyelets for Pleated Fly Screens: 4.5 mm to 6.5 mm Sizes

Understanding the Importance of Eyelet Size and Compatibility in Pleated Fly Screen Systems

Extra-Long Eyelet for Thick and Layered Materials This extra-long domed sheet metal eyelet provides a neat metal finish around small lace, cord and fastening openings on footwear, bags, leather goods, faux leather, thick fabrics, layered textiles, protective cases and suitable accessory products...
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Pleated Fly Screen Eyelet 5.3 mm / 0.209 in Inner Diameter Steel with Washer This pleated fly screen eyelet is a small but important steel component used to reinforce cord passage points on PVC strips or connection bands. In pleated fly screen and pleated blind systems, the operating cord moves r..
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Pleated Fly Screen and Pleated Blind Eyelets

Pleated fly screen and pleated blind eyelets are small but important metal components used where the operating cord passes through a PVC strip or connection band. A correctly selected eyelet helps reduce direct friction between the cord and the PVC edge, reinforces the passage point and supports smoother movement of the pleated screen system.

This category includes 4.5–5 mm / 0.177–0.197 in, 5–5.5 mm / 0.197–0.217 in and 6–6.5 mm / 0.236–0.256 in class metal eyelets for pleated fly screen production, pleated blind manufacturing, fly screen repair and workshop use. When selecting an eyelet, actual inner diameter, outer diameter, barrel height, washer type, PVC strip thickness, cord diameter and die compatibility should be checked together.

Measurement warning: Eyelet size names may vary between manufacturers. A 5 mm / 0.197 in class eyelet and a 5.5 mm / 0.217 in class eyelet can look similar, but the real inner diameter, outer diameter and barrel height may differ. Always check the actual metric and inch measurements before ordering.

What Is a Pleated Fly Screen Eyelet Used For?

In pleated fly screen systems, the cord is one of the main moving parts that allows the screen to open and close. If the cord passes directly through holes in the PVC strip, friction, wear, fraying or cord breakage may occur over time. The eyelet creates a cleaner and stronger passage point, helping the cord move in a more controlled way.

For a broader comparison of available eyelet materials, shapes and barrel types, visit the eyelets and grommets category. For pleated screen production, the eyelet should always be matched with the correct hole preparation tool, setting die and press equipment.

When Should This Category Be Selected?

  • For creating cord passage points on PVC strips in pleated fly screen production.
  • For reinforcing cord or connection points in pleated blind systems.
  • For replacing worn or damaged eyelets in fly screen repair workshops.
  • For reducing direct cord friction against the PVC strip.
  • For cleaner assembly when used with compatible punching dies, setting dies and presses.

Size and Compatibility Table

Pleated fly screen eyelets should be selected according to real metric and inch measurements. Inner diameter affects cord movement, outer diameter affects the holding area on the PVC strip, and barrel height affects the final setting quality after assembly.

Size Class Approx. Inner Diameter Useful Internal Link Usage Note
Small eyelet class 4.5–5 mm / approx. 0.177–0.197 in 5 mm / 0.197 in stainless eyelet May be suitable for narrow systems, certain special pleated fly screen applications and repair work.
Standard eyelet class 5–5.5 mm / approx. 0.197–0.217 in 5.5 mm / 7/32 in stainless eyelet One of the most commonly used size classes for pleated fly screen and pleated blind applications.
5 mm metal eyelet class 5 mm / approx. 0.197 in 5–5.6 mm / 0.20–0.22 in eyelet setting die A technical size description used by some pleated screen system manufacturers in catalogues.
Large eyelet class 6–6.5 mm / approx. 0.236–0.256 in eyelet setting dies and application tools May be used in wider or special systems; measurements should be checked before standard use.

Punching Die and Setting Die Should Be Checked Together

Eyelet installation includes two different steps. A punching die prepares the hole where the eyelet will pass through the material. A setting die closes the eyelet and washer onto the surface. For 5–5.5 mm / 0.197–0.217 in class applications, the 5 mm / 0.20 in eyelet punch die and the 5–5.6 mm / 0.20–0.22 in eyelet setting die should be checked together.

For smaller 4.5–5 mm / 0.177–0.197 in class applications, the 4.5 mm / 0.18 in eyelet drilling die and the 4.5–5 mm / 0.18–0.20 in eyelet setting die can be reviewed. If a self-punching installation style is required, the 4–4.5 mm / 0.16–0.18 in self-punching eyelet setting die may also be compared.

How Is It Different from Standard Eyelets?

A pleated fly screen eyelet may look similar to eyelets used for bags, shoes, garments or tarpaulins, but its function is different. In this application, the eyelet is not mainly decorative; it is a technical support part that helps reduce cord friction and reinforces the PVC strip. For this reason, the inner diameter must allow the cord to move freely, the barrel height must suit the strip thickness and the assembled eyelet must not leave sharp edges.

Wrong Selection and Assembly Warning

Attention: The eyelet size name alone does not guarantee compatibility. PVC strip width, strip thickness, cord diameter, hole size, washer type and setting die compatibility should be evaluated together. Choosing the wrong size may cause the eyelet to rotate, the strip to tear or the cord to wear over time.

Premium and Corrosion-Resistant Alternatives

For applications exposed to humidity, outdoor conditions, long-term use or cord wear risk, brass or stainless steel eyelets can be reviewed as premium alternatives. For the 5–5.5 mm / 0.197–0.217 in class, compare the 5.5 mm / 13/64 in brass eyelet and the 5.5 mm / 7/32 in stainless eyelet. For the smaller size class, the 5 mm / 0.197 in stainless eyelet may be used for measurement comparison.

Real Usage Areas

  • Pleated fly screen production
  • Pleated blind systems
  • Pleated screen repair
  • Accordion-style fly screen systems
  • Fly screen manufacturing workshops
  • Auxiliary accessory applications for balcony glazing, window and door systems
  • Special technical systems with cord passage through PVC strips

Compatible Dies, Presses and Related Products

Pleated fly screen eyelets provide better results when used with the correct die and press. For general comparison, review the eyelet setting dies and application tools category. For hole preparation, review the grommet punching dies category. For a broader comparison of eyelet models, materials and barrel types, visit eyelets and grommets.

For small repair or sample work, hand-hit tools may be enough in some cases. For repeated workshop production, press-compatible solutions such as professional hand press sets should be checked together with the selected eyelet size, washer type and setting die connection.

Frequently Asked Questions

Which eyelet size is most commonly used for pleated fly screens?

One of the most commonly used size classes for pleated fly screen and pleated blind systems is the 5–5.5 mm / approx. 0.197–0.217 in inner diameter class. However, the actual measurement may vary by manufacturer, so the product’s technical table should always be checked.

Is a 5 mm eyelet the same as a 5.5 mm eyelet?

They should not be treated as identical without measurement control. A 5 mm / 0.197 in class eyelet and a 5.5 mm / 0.217 in class eyelet can have different inner diameters, outer diameters and barrel heights depending on the manufacturer.

What is the difference between 4.5–5 mm, 5–5.5 mm and 6–6.5 mm eyelet classes?

The 4.5–5 mm / 0.177–0.197 in class is generally used for smaller or narrow systems, the 5–5.5 mm / 0.197–0.217 in class is a common standard range, and the 6–6.5 mm / 0.236–0.256 in class may be preferred for wider or special systems.

Should a metal washer or plastic washer be used?

In professional production, a metal washer may provide stronger holding performance. However, depending on the PVC strip, die and system structure, plastic washers may also be preferred in some applications. The final choice should be made after testing.

What happens if the wrong eyelet size is selected?

Choosing the wrong size may cause the eyelet to rotate on the PVC strip, tear the strip, jam the cord or cause cord wear and breakage over time. For this reason, measurement, washer and die compatibility should be checked together.

Can pleated fly screen eyelets be installed with a hammer?

For small repair applications, certain hand tools may be used. However, for clean and consistent production, a compatible punching die, setting die and press are recommended.

What should I check before ordering?

Check the PVC strip width, strip thickness, cord diameter, the existing eyelet’s inner diameter, outer diameter, barrel height and the setting die you will use.

Last updated: 2026
Brand: E-Buttons
Usage note: This category is prepared to help customers select eyelets, washers, dies and press-compatible parts for pleated fly screen and pleated blind production.

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