Extra Long Metal Pleated Fly Screen Eyelet 5.3 mm / 0.209 in Inner Diameter
This extra long metal pleated fly screen eyelet is a technical fastening component used to reinforce cord passage points on PVC strips or connection bands. In pleated fly screen and pleated blind systems, the operating cord moves repeatedly through the same points. A correctly selected eyelet helps reduce direct friction between the cord and the PVC edge, supports the passage point and helps the system work in a more controlled way.
This product belongs to the 5–5.5 mm / 0.197–0.217 in eyelet size class. The eyelet measures 5.3 mm / 0.209 in inner diameter, 9.7 mm / 0.382 in outer diameter and 7.5 mm / 0.295 in barrel height. Compared with standard steel eyelets in this size class, it has a longer barrel structure; plastic washer or metal washer must be selected separately during ordering.
Measurement note: Eyelets in the 5–5.5 mm / 0.197–0.217 in class may vary between manufacturers. This product should be evaluated by its real measurements: 5.3 mm / 0.209 in inner diameter, 9.7 mm / 0.382 in outer diameter and 7.5 mm / 0.295 in extra long barrel height. Before ordering, check the existing eyelet’s inner diameter, outer diameter, barrel height, washer type and die compatibility.
When Should This Product Be Selected?
- For reinforcing cord passage points on PVC strips in pleated fly screen production.
- For pleated blind and accordion-style screen systems that use the 5–5.5 mm / 0.197–0.217 in eyelet size class.
- For applications where the barrel height of a standard steel eyelet is too short.
- For installations where plastic washer or metal washer support is required.
- For workshops and manufacturers that need an extra long barrel eyelet as a stock item for pleated screen production.
Eyelet Measurements
| Size Class |
5–5.5 mm / 0.197–0.217 in class |
| Eyelet Inner Diameter |
5.3 mm / 0.209 in |
| Eyelet Outer Diameter |
9.7 mm / 0.382 in |
| Barrel Height |
7.5 mm / 0.295 in |
| Barrel Type |
Extra long barrel |
| Material |
Metal |
Washer Measurements
Plastic washer or metal washer must be selected separately during ordering. When choosing the washer, the application surface, PVC strip thickness, eyelet barrel height and setting die compatibility should be evaluated together.
| Washer Outer Diameter |
10 mm / 0.394 in |
| Washer Inner Diameter |
6.5 mm / 0.256 in |
| Washer Height |
1 mm / 0.039 in |
| Washer Selection |
Plastic washer or metal washer must be selected separately during ordering |
Why Is the Extra Long Barrel Important?
The main difference of this product is its 7.5 mm / 0.295 in barrel height. Compared with standard steel eyelets in the 5–5.5 mm / 0.197–0.217 in class, the longer barrel may be useful for thicker PVC strips or washer-supported installations. However, this does not mean automatic compatibility with every system.
If the PVC strip is too thin, if the prepared hole is not suitable or if the setting die is not adjusted for the extra long barrel, the eyelet may not roll properly during installation. This may cause crushing, loosening, deformation of the strip or an uneven setting result. A sample test should be completed before serial production.
Extra long barrel warning: The 7.5 mm / 0.295 in barrel height is different from standard short barrel eyelets in the same size class. If an existing setting die will be used, test whether the die can roll and close the extra long barrel correctly before production.
Punching Die and Setting Die Compatibility
Eyelet installation includes two different steps. A punching die prepares the hole where the eyelet will pass through the material. A setting die closes the eyelet and the selected washer onto the surface. These two tools should not be treated as the same product.
For this product, the 5 mm / 0.197 in eyelet hole punching die and the 5–5.6 mm / 0.197–0.220 in eyelet setting die should be reviewed together. Because of the extra long 7.5 mm / 0.295 in barrel height, die compatibility should be tested on a sample before serial production.
Products and Categories to Review Together
Wrong Selection and Assembly Warning
Attention: This product is an extra long barrel eyelet in the 5–5.5 mm / 0.197–0.217 in size class, but it should not be accepted as automatically compatible with every pleated fly screen system. PVC strip width, PVC strip thickness, cord diameter, hole size, washer type, washer measurements and setting die compatibility should be tested on a sample.
Real Usage Areas
- Pleated fly screen production
- Pleated blind systems
- Pleated screen repair
- Accordion-style fly screen systems
- Fly screen manufacturing workshops
- Special technical systems with cord passage through PVC strips
- Small technical accessory applications requiring a longer barrel structure
Frequently Asked Questions
Can this product be used for pleated fly screens?
This extra long metal eyelet in the 5–5.5 mm / 0.197–0.217 in class is a suitable candidate for pleated fly screen and pleated blind applications. Final compatibility should be checked with the PVC strip, cord diameter, washer and setting die.
What are the eyelet measurements?
The eyelet measures 5.3 mm / 0.209 in inner diameter, 9.7 mm / 0.382 in outer diameter and 7.5 mm / 0.295 in barrel height.
What are the washer measurements?
The washer measures 10 mm / 0.394 in outer diameter, 6.5 mm / 0.256 in inner diameter and 1 mm / 0.039 in height. Plastic washer or metal washer must be selected separately during ordering.
How is this product different from a standard steel eyelet?
It has a longer barrel structure than standard steel eyelets in the same size class. Because the barrel height is 7.5 mm / 0.295 in, washer and die compatibility must be checked before production.
When should an extra long barrel eyelet be preferred?
An extra long barrel eyelet may be preferred when a standard short barrel eyelet is not sufficient, especially in applications requiring thicker PVC strips or washer-supported installation. Measurement control is required before use.
Which die should be checked for this eyelet?
For hole preparation, a 5 mm / 0.197 in eyelet hole punching die should be reviewed. For setting, a 5–5.6 mm / 0.197–0.220 in eyelet setting die should be checked. Because of the 7.5 mm / 0.295 in extra long barrel height, die compatibility must be tested on a sample.
Does this product fit every pleated fly screen system?
It does not fit every system automatically. Pleated fly screen systems may use different PVC strip widths, strip thicknesses, cord diameters, hole sizes and die structures. Even if the size class seems suitable, final approval should be based on sample testing.
Last updated: 2026
Brand: E-Buttons
Product code: KSAC0003SinU
Product note: This content is prepared to help customers evaluate this extra long metal pleated fly screen eyelet in the 5–5.5 mm / 0.197–0.217 in class with the correct washer, punching die and setting die.